Softcover - 464 pages - Kawasaki Vulcan 700 & Vulcan 750 1985 - 2006 Clymer Owners Service & Repair Manual covers the following models: * VN700 Vulcan 700 (1985) * VN750 Vulcan 750 (1986-2006) Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic * TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Starting the engine / Emergency troubleshooting / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Charging system troubleshooting / Ignition system troubleshooting / Starter system troubleshooting / Carburetor troubleshooting / Excessive vibration / Front suspension and steering / Brake problems * LUBRICATION, MAINTENANCE AND TUNE-UP Routine checks / Pre-checks / Service intervals / Tyres and wheels / Battery / New battery installation / Battery electrical cable connectors / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Fork oil change / Periodic maintenance / Drive chain cleaning and lubrication / Drive chain adjustment / Throttle adjustment / Air filter replacement / Coolant change / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Carburetor idle mixture / Specifications * ENGINE Engine principles / Servicing engine in frame / Engine / External oil line / Crankcase right-hand side cover / Cylinder head and camshafts / Cylinder head and cover inspection / Camshaft inspection / Rocker arm and hydraulic lash adjuster assemblies / Valves and valve components / Cylinder block / Camshaft / drive chains / guides and tensioner assemblies / Pistons and piston rings / Oil pump / Primary drive gear / Balancer assembly and starter gears / Front bevel gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications * CLUTCH Clutch / Clutch release mechanism / Specifications * TRANSMISSION AND GEARSHIFT MECHANISMS External gearshift mechanism / Transmission and internal shift mechanism / Specifications * FUEL / EMISSION CONTROL AND EXHAUST SYSTEMS Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Fuel system cleanliness inspection / Throttle cable replacement / Choke cable replacement / Air filter / Fuel tank / Fuel shutoff valve and filter / Fuel level sensor / Crankcase breather system (U.S. only) / Evaporative emission control system (California models only) / Clean air system (California and Switzerland models) / Exhaust system / Specifications * ELECTRICAL SYSTEM Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter relay / Lighting system / Switches / Electrical components / Junction box and fuse panel / Wiring diagrams / Specifications * LIQUID COOLING SYSTEM Hoses and hose clamps / Cooling system check / Pressure check / Radiator / Cooling fan and shroud / Thermostat and housing / Water pump / Hoses / Specifications * FRONT SUSPENSION AND STEERING Front wheel / Front hub / Wheels / Tyres / Tyre changing / Tyre repairs / Handlebar / Steering head and stem / Steering head bearing races / Front forks / Specifications * REAR SUSPENSION AND FINAL DRIVE Rear wheel / Rear hub / Final drive unit / Drive shaft / Swing arm / Shock absorbers / Specifications * BRAKES Front disc brakes / Front brake pad replacement / Front brake caliper / Front master cylinder / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and cable/rod assembly / Specifications * FRAME Seat / Frame side covers / Frame head side covers / Footpegs / Sidestand / Centerstand / Front fender / Rear fender / Rear hand grip / Frame / Specifications * WIRING DIAGRAMS |