Softcover - 323 pages - Honda XR600R 1991 - 2000 & XR650L 1993 - 2007 Clymer Owners Service & Repair Manual covers Honda XR600R 1991-2000 and XR650L 1993-2007 dirt bikes equipped with Radial Four Valve Combustion (RFVC), air-cooled, four-stroke, single-cylinder engines. Note: the Honda XR650R 2000 - 2007 Manual is covered in the Clymer CM225 manual Contents: * Quick Reference Data * General Information Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications * Troubleshooting Electrical component replacement / Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Starting system (XR650L) / Charging system (XR650L) / Ignition system / Front suspension and steering / Rear suspension / Brakes * Lubrication, Maintenance and Tune-Up Pre-ride inspection / Engine oil / Oil line strainer / Oil strainer screen / Air filter / Control cable inspection and lubrication / Clutch lever adjustment / Drive chain / Wheel bearing inspection / Emission control system (XR650L) / Spark plug / Valve clearance adjustment / Starter decompression lever adjustment (XR600R) / Compression test / Tune up * Engine Top End Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and components / Cylinder / Piston, pin and rings * Engine Lower End Engine removal-installation / Starter gear assembly / Flywheel and starter clutch / Kickstarter / Oil pump / Oil lines / Oil strainer screen / Primary drive gear / Camshaft chain and guides / Crankcase and crankshaft / Break-in * Clutch and External Shift Mechanism Clutch cable / Right crankcase cover / Clutch release lever / External shift mechanism * Transmission and Internal Shift Mechanism Internal shift mechanism * Fuel, Emmision Control and Exhaust Systems Carburetor / Adjustments / Throttle cable / Choke cable / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emission control system / Pulse seondary air injection system / Air box * Electrical System Charging system / Alternator / Voltage regulator-rectifier / Ignition system / Ignition control module / Pulse generator / Ignition coil / Starting system / Starter / Starter relay / Clutch diode / Lighting system / Switches / Instrument cluster / Horn / Fuses * Wheels, Tyres and Drive Chain Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tyres / Wheel balance * Front Suspension and Steering Handlebar / Handlebar grips / Front fork / Steering head / Steering play check and adjustment / Steering head bearing races * Rear Suspension Shock absorber / Shock linkage / Swing arm * Brakes Brake fluid / Brake service / Front and rear brake pads / Front and rear brake caliper / Front and rear brake master cylinder / Brake hose replacement / Brake disc / Brake pedal / Brake system draining / Brake bleeding * Body Left side cover / Right side cover / Seat / Left hand guard / Right hand guard / Front fender / Rear fender / Air shroud (XR650L) / Frame guard / Sidestand * Colour Wiring Diagrams |