Softcover - 256 pages - The Honda XL75, XR75, XL80, XR80, XL100, XR100 Clymer Owners Service & Repair Manual covers the following models: * XL75 1977 - 1979 * XR75 1975 - 1978 * XL80S 1980 - 1985 * XR80 1979 - 1984 * XR80R 1985 - 1988, 1990 - 1991 * XL100S 1979 - 1985 * XR100 1981 - 1984 * XR100R 1985 - 1991 Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Measuring tools / Test equipment / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications * TROUBLESHOOTING Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems * LUBRICATION, MAINTENANCE AND TUNE-UP Routine checks / Pre-checks / Service intervals / Tyres and wheels / Crankcase breather hoses (XL series models) / Battery (XL series models) / Periodic lubrication / Periodic maintenance / Engine tune-up * ENGINE Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head and camshaft / Camshaft and rocker assemblies / Cam chain / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil filter rotor and primary drive gear (1975-1976 XR75) / Primary drive gear / Oil pump / Crankcase and crankshaft / Cam chain and tensioner / Kickstarter / Break-in procedure * CLUTCH AND TRANSMISSION Clutch operation / Clutch / Clutch release mechanism / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / Preliminary transmission inspection (all models) / 4-speed transmission and internal shift mechanism (XR75) / 4-speed transmission and internal shift mechanism (XL75 and XL80S) / 5-speed transmission and internal shift mechanism / Internal shift mechanism inspection * FUEL AND EXHAUST SYSTEMS Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Fuel tank / Crankcase breather system (U.S. XL series models) / Evaporative emission control system (California XL series models only) / Exhaust system * ELECTRICAL SYSTEM Charging system / Rectifier / Voltage regulator/rectifier (1982-on XL100S) / Alternator / Contact breaker point ignition / Ignition coil / Lighting system (XL series models) / Switches / Horn (XL series models) / Fuse (XL series models) * FRONT SUSPENSION AND STEERING Front wheel / Front hub / Wheels / Tyre changing / Tyre repairs / Handlebar / Steering head / Front fork * REAR SUSPENSION Rear wheel (dual-shock models) / Rear wheel (Pro-Link models) / Rear hub and driven sprocket inspection (all models) / Rear hub and driven sprocket (XR80R and XR100R) / Rear hub and driven sprocket (all other models) / Drive chain / Shock absorbers (dual-shock models) / Swing arm / Swing arm (Pro-Link models) / Pro-Link system / Shock absorber (Pro-Link models) / Pivot arm assembly * BRAKES Drum brakes / Front brake cable / Rear brake pedal assembly * FRAME Sidestand / Footpegs / Frame * SUPPLEMENT / 1993 AND LATER SERVICE INFORMATION Engine starting / Engine performance / Engine tune-up / Carburetor / Electrical component replacement / Alternator / Rotor / Ignition coil / Pulse generator / CDI unit * WIRING DIAGRAMS Clymer motorcycle & ATV repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild. |