Softcover - 324 pages - Suzuki LT-Z400 2003 - 2008 Clymer Owners Service & Repair Manual Covers the Suzuki LT-Z400 all terrain vehicle (ATV) 2003 - 2008. Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications * TROUBLESHOOTING Water damage / Starting the engine / Engine does not start / Poor idle speed performance / Poor, medium and high speed performance / Electrical testing / Starting system / Charging system / Ignition system / Lighting system / Fuel system / Engine overheating / Engine noises / Cylinder leakdown test / Clutch / Transmission / Suspension / Frame / Brakes * LUBRICATION, MAINTENANCE AND TUNE-UP Maintenance schedule / Pre-Ride inspection / Air box drain plug / Air filter / Engine oil / Oil pressure check / Spark plug / Spark arrestor cleaning / Fuel line inspection / Fuel tank vent hose / Carburetor / Ignition timing / Valve clearance inspection / Compression check / Control cables / Cooling system / Tyres and wheels / Battery / Drive chain and sprockets / Brake system / Shock absorbers / Front suspension / Swing arm bearing inspection / Rear suspension inspection / Skid plate inspection / Specifications * ENGINE TOP END Break-In period / Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications * ENGINE LOWER END Engine / Crankcase / Crankcase seals / Crankcase bearings / Engine balancer / Oil pump / Oil strainer / Oil pressure check valve / Oil tank / Crankshaft / Cam chain and rear guide / Balancer driven gear / Primary and balancer drive gears / Specifications * CLUTCH AND EXTERNAL SHIFT MECHANISM Right crankcase cover / Clutch / Clutch release camshaft / Shift lever / Shift mechanism / Clutch cable replacement / Clutch lever replacement / Reverse shift cable replacement / Specifications * TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission operation / Transmission service / Input shaft / Output shaft / Reverse gear and axle / Transmission inspection / Shift drum and forks / Specifications * FUEL SYSTEM Carburetor / Throttle position sensor / Carburetor operation / Fuel valve / Throttle cable replacement / Choke cable replacement / Fuel tank / Specifications * ELECTRICAL SYSTEM Electrical component replacement / Alternator cover / Lower idle gear / Stator assembly / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Radiator fan system / Coolant temperature warning circuit / Headlight / Taillight / Meter lights / Switches / Specifications * COOLING SYSTEM Safety precautions / Fan and fan switch / Radiator / Thermostat / Water pump / Specifications * FRONT SUSPENSION AND STEERING Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Ball joint replacement / Shock absorbers / Handlebar / Steering shaft / Tyres and wheels / Specifications * REAR SUSPENSION Rear wheel / Rear wheel hubs / Rear axle / Rear axle housing / Sprockets / Drive chain / Shock absorber / Shock linkage / Swing arm / Specifications * BRAKE SYSTEM Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Parking brake / clutch lever / Specifications * BODY Retaining clips / Seat / Upper fuel tank cover / Side covers / Headlight cover / Front fender / Rear fender / Footpegs and footguard * COLOUR WIRING DIAGRAMS Clymer motorcycle & ATV repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild. |