Softcover - 136 pages - Suzuki 125cc - 400cc Singles 1964 - 1981 Clymer Owners Service & Repair Manual Covers the following Models: * 125 (Through 1976) * TM125 (1974-1975) * TS125 (Through 1979) * TC185 (1974-1976) * TS185 (Through 1981) * RL250 (1974-1975) * TM250 (1972-1975) * TS250 (Through 1974, 1980-1981) * TM400 (Through 1975) * TS400 (1972-1976) Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Service hints / Tools / Expendable supplies / Safety first / Motor identification and parts replacement * TUNE-UP, PERIODIC MAINTENANCE, AND LUBRICATION Engine tune-up / Spark plugs / Breaker points / Ignition timing (magneto ignition) / Ignition timing (electronic ignition) / Air cleaner service / Carburetor adjustment / Idle Mixture Adjustment / Speed range adjsutment / Transmission oil / Front forks / Clutch adjustment / Electrical equipment / Drive chain / Brakes / Wheels and Tyres / Steering head bearings / Swing arm * TROUBLESHOOTING Operating requirements / Two-stroke pressure testing / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Backfiring / Engine noises / Piston seizure / Excessive vibration / Clutch slip or drag / Poor handling / Brake problems / Lighting problems / Troubleshooting guide * ENGINE, TRANSMISSION, AND CLUTCH Engine principles / Engine lubrication / Preparation for engine disassembly / Engine removal/installation / Cylinder and cylinder head / Piston pin, piston, and piston rings / Clutch / Primary pinion / Kickstarter / Shifter mechanism / Crankcase / Transmission / Crankshaft / Oil seals / Bearings * FUEL AND EXHAUST SYSTEMS Carburetor / Carburetor components / Miscellaneous carburetor problems / Fuel tank * ELECTRICAL SYSTEM Flywheel magneto / Magneto troubleshooting and service / PEI ignition system / Rectifier / Battery / Lights / Horn / Fuse / Switches * CHASSIS, SUSPENSION, AND STEERING Frame / Handlebar / Front fork / Steering stem / Drive chain / Wheels and Tyres / Brakes / Shock absorbers / Swinging arm * SPECIFICATIONS * SUPPLEMENT / 1977 AND LATER SERVICE INFORMATION Tune-up / Transmission and front forks / Reed valve assembly / Carburetor * SUPPLEMENT FOR UNITED KINGDOM * WIRING DIAGRAMS |