Softcover - 330 pages - Polaris Predator Predator 500 ATV 2003 - 2007 Clymer Owners Service & Repair Manual covers the following models: * Polaris Predator 500 (2003-2007) * Polaris Predator 500 (Troy Lee Designs) (2005-2006) Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications * TROUBLESHOOTING Water damage / Starting the engine / Engine does not start / Poor engine performance / Electronic throttle control / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Front suspension and steering / Brake system / Specifications * LUBRICATION, MAINTENANCE AND TUNE-UP Pre-ride inspection / Air box drain plugs / Air filter / Engine oil and filter change / Oil pressure test / Spark plug / Spark arrester cleaning / Fuel tank vent hose / Fuel hose inspection / Carburetor / Choke adjustment / Tune-up / Ignition timing / Valve clearance / Compression test / Control cables / Cooling system / Skid plate inspection / Specifications * ENGINE TOP END Engine service / Cylinder head cover / Camshaft / Camshaft chain tensioner / Camshaft chain, timing sprocket and chain guides / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder block / Piston and piston rings / Break-in procedure / Specifications * ENGINE LOWER END Engine removal and installation / Crankcase / Water pump mechanical seal and bearing replacement / Crankshaft / Balancer shaft inspection / Primary drive gear / Oil pump / One-way check valve / Oil tank, oil pipe and hoses / Break-in procedure / Specifications * CLUTCH AND EXTERNAL SHIFT MECHANISM Right crankcase cover / Clutch / Cable / External shift mechanism / Specifications * TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM (2003-2004 MODELS) Transmission and internal shift mechanism / Transmission inspection / Specifications * TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM (2005-ON MODELS) Transmission and internal shift mechanism / Transmission inspection / Internal shift mechanism inspection / Reverse gear arm shifter / Specifications * FUEL AND EXHAUST SYSTEMS Carburetor / Pilot screw / Carburetor tests and adjustments / Throttle cable / Choke cable / Fuel tank / Fuel shutoff valve / Air box / Fuel pump / Exhaust system muffler spark arrester / Specifications * ELECTRICAL SYSTEM Electrical connectors / Battery / Charging system / Voltage regulator rectifier / Capacitor discharge ignition CDI / Alternator cover and stator coil / Alternator rotor and starter gears / Ignition coil / Starter / Starter solenoid / Lighting system / Switches / Cooling system fan switch and sensor / Circuit breaker / Specifications * COOLING SYSTEM Coolant reservoir / Radiator / Cooling fan / Water pump / Thermostat / Cooling fan switch / Engine coolant temperature sensor / Specifications * FRONT SUSPENSION AND STEERING Front wheel / Front hub / Shock absorber / Tie rods / Front spindle / Control arms / Center link and idle arm (2003-2006 models) / Handlebar / Steering shaft / Tyres and wheels / Specifications * REAR SUSPENSION Rear wheel / Rear hub / Rear axle / Rear axle eccentric / Drive chain / Sprockets / Shock absorber / Swing arm / Specifications * BRAKES Brake service / Front brake pad replacement / Front caliper (2003-2006 models) / Front caliper (2007 models) / Front master cylinder / Rear brake pad replacment / Rear caliper (2003-2006 models) / Rear caliper (2007 models) / Rear master cylinder / Brake hose replacement / Rear brake pedal / Brake disc / Brake bleeding / Specifications * BODY Side panels / Front fender / Rear fender / Heel pocket and mounting bracket / Specifications * COLOUR WIRING DIAGRAMS Clymer motorcycle & ATV repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild. |