Softcover - 424 pages - Kawasaki KX250 1992 - 2000 Clymer Owners Service & Repair Manual Covers KX250 (1992-2000). Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Washing the bike / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlock / Parts replacement / Optional parts / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Expendable supplies / Mechanic's Tips / Ball bearing replacement / Oil seals / Safety / Specifications * TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Two-stroke pressure testing / Fuel system / Ignition system / Clutch / Transmission / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes * LUBRICATION, MAINTENANCE AND TUNE-UP Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Transmission oil / Air filter / Spark plug / Engine compression check / Ignition timing / Control cable lubrication / Throttle cable adjustment / Clutch / Engine top end inspection / Kick pedal and shift pedal / Brakes / Drive chain and sprockets / General lubrication / Storage / Specifications * ENGINE TOP END Engine oiperating principles / Cleanliness / Exhaust system / Cylinder head / Cylinder / Exhaust valve / Exhaust valve service (1992) / Exhaust valve service (1993-on) / Exhaust valve cleaning and decarbonizing / Piston, piston pin and piston rings / Reed valve assembly / Specifications * ENGINE BOTTOM END Servicing the engine in the frame / Engine removal and installation / Countershaft seal replacement / Left side main bearing seal replacement / Crankcase and crankshaft / Transmission shifting check / Specifications * CLUTCH Clutch cover / Clutch release arm / Right crankcase cover / Exhaust valve governor / Clutch / Clutch service / Water pump and primary drive gears / Kickstarter and idle gear / External shift mechanism / Clutch cable / Specifications * TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission troubleshooting overhaul inspection / Internal shift mechanism / Specifications * FUEL SYSTEM Float height adjustment / Carburetor fuel level adjustment / Carburetor rejetting / Fuel tank / Fuel valve / Throttle cable replacement / Air box / Specifications * IGNITION SYSTEM Component testing / Capacitor discharge ignition / Flywheel / Stator coils / Igniter / Ignition coil / Engine stop switch / Ignition timing / Powerjet assembly / Specifications * LIQUID COOLING SYSTEM Cooling system check / Radiators / Water pump / Hoses / Specifications * WHEELS, TYRES AND DRIVE CHAIN Front and rear hubs / Rim and spoke service / Drive chain / Sprocket / Specifications * FRONT SUSPENSION AND STEERING Handlebar / Steering head / Front fork / Front fork service / Front fork adjustment / Specifications * REAR SUSPENSION Uni-trak rear suspension system / Shock absorber / Shock linkage / Rear swing arm / Rear suspension adjustment / Specifications * BRAKES Brake pads / Caliper / Master cylinder / Brake hose / Brake disc / Brake bleeding and draining / Rear brake pedal / Specifications * BODY Seat / Side covers / Radiator covers / Subframe / Specifications * SUPPLEMENT / 1999-2000 SERVICE INFORMATION * WIRING DIAGRAMS |