Softcover - 368 pages - Honda XL, XR & TLR125-200 1979 - 2003 Clymer Owners Service & Repair Manual Covers the following Models: * Honda XL125S, 1979-1982, 1984-1985 * Honda XL185S, 1979-1983 * Honda XL200R, 1983-1984 * Honda XR185, 1979 * Honda XR200, 1980-1984 * Honda XR200R, 1981-1983, 1986-1988, 1990-2003 * Honda TLR200, 1986-1987 Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment * TROUBLESHOOTING Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring * LUBRICATION, MAINTENANCE AND TUNE-UP Routine checks / Pre-checks / Tyres and wheels / Crankcase breather hose (U.S. models only) / Battery (XL series) / Periodic lubrication / Periodic maintenance / Engine tune-up / Storage / General specifications / Serial numbers / Parts replacement * ENGINE Engine principles / Engine cooling / Servicing engine in frame / Engine / Cylinder head cover and camshaft / Camshaft chain / Cylinder head / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Ignition advance and pulse generator / Alternator / Oil pump / Crankcase and crankshaft / Camshaft chain and tensioner / Kickstarter / Break-in procedure * CLUTCH AND TRANSMISSION Clutch / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / 5-speed transmission and internal shift mechanism (XL185S) / 6-speed transmission and internal shift mechanism * FUEL AND EXHAUST SYSTEMS Air cleaner / Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Choke cable (XL125S and XL185S) / Fuel shutoff valve / Fuel strainer (XL125S and XL185S since 1982) / Fuel tank / Fuel tank repair (metal tanks only) / Fuel filter / Crankcase breather system (U.S. models only) / Exhaust system * ELECTRICAL SYSTEMS Charging system (XL125S and XL185S) / Battery / Rectifier (XL series, 1979-1981) / Voltage regulator/rectifier (XL series, 1979-1981) / Voltage regulator/rectifier (XL series, 1982-on) / Alternator / Capacitor discharge ignition / Spark plug / Ignition coil / Ignition pulse generator / Ignition advance mechanism (pulse rotor) / Lighting system / Switches / Electrical components * FRONT SUSPENSION AND STEERING Front wheel / Front hub / Wheels / Tyre changing / Tyre repairs / Handlebar / Steering head / Front forks * REAR SUSPENSION Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Wheel balancing / Tyre changing and Tyre repairs / Swing arm (dual-shock models) / Swing arm (Pro-Link models) / Shock absorber (dual-shock models) / Pro-Link suspension system / Shock absorber (Pro-Link models) / Pivot arm assembly * BRAKES Front and rear brake / Rear brake cable (XR200R) / Rear brake pedal assembly * FRAME Kickstand (sidestand) / Footpegs / Frame * SUPPLEMENT TO CHAPTER EIGHT / 1986-2003 XR200R SERVICE INFORMATION * WIRING DIAGRAMS |