Softcover - 374 pages - Honda TRX250 Recon, TRX250 Recon ES ATV 1997 - 2011 Clymer Owners Service & Repair Manual covers the following models: * TRX250 Recon (1997-2011) * TRX250 Recon ES (2002-2011) Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage * TROUBLESHOOTING Operating requirements / Starting the engine / Starting difficulties / Poor idle speed performance / Poor medium and high speed performance / Electrical troubleshooting / Test equipment / Basic test procedures / Electric starting system troubleshooting / Charging system troubleshooting / Ignition system troubleshooting / Lighting system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leak down test / Clutch / Transmission / Final drive troubleshooting / Handling / Frame noise / Brakes * LUBRICATION, MAINTENANCE AND TUNE-UP Pre-ride check list / Maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Oil screen / Centrifugal filter / Final drive oil / Unscheduled lubrication / Periodic maintenance / Air filter / Tune-up / Valve clearance / Compression test / Spark plug / Ignition timing / Specifications * ENGINE TOP END Cylinder head cover / Rocker arms, pushrods and cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Camshaft / Specifications * ENGINE LOWER END Removal installation / Recoil starter / Starter driven pulley / Alternator cover / Flywheel and starter gears / Gearshift linkage / Oil pump / Crankcase and crankshaft / Transmission shifting check / Break-in / Specifications * CLUTCH AND PRIMARY DRIVE GEAR Clutch cover / Clutch release mechanism / Clutch assemblies / Centrifugal clutch and primary drive gear / Change clutch / Specifications * TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission inspection overhaul / Reverse idler gear assembly / Internal shift mechanism / Reverse selector cable / Specifications * FUEL, AIR AND EXHAUST SYSTEMS Carburetor / Carburetor adjustments / Throttle housing / Throttle cable / Choke knob / cable / Fuel tank / Fuel valve / Air box / Exhaust system / Specifications * ELECTRICAL SYSTEM Battery / Charging system / Alternator / Ignition system / Electric starting system / Starter relay / Diode / Lighting system / Switches / Fuse / Specifications * WHEELS, HUBS AND TYRES Front wheel / Front hub / Rear wheels / Rear hub / Tyres and wheels / Specifications * FRONT SUSPENSION AND STEERING Self-locking nuts / Handlebar / Steering shaft / Tie rods / Steering knuckle / Control arms / Ball joint replacement / Shock absorbers / Specifications * REAR AXLE, SUSPENSION AND FINAL DRIVE Shock absorbers / Rear axle / Final drive gearcase / Swing arm / Specifications * BRAKES Front brake drum / Front brake shoes / Brake panel / Wheel cylinder / Brake adjuster / Front master cylinder / Brake hose replacement / Brake fluid draining / Brake bleeding / Rear brake panel and brake drum / Rear brake pedal and cable / Rear brake lever / parking brake cable / Specifications * BODY Retaining clips / Handlebar cover / Seat / Side covers / Fuel tank cover / Front carrier / Front bumper / Front fender / Rear mud guard / Rear carrier / Rear fender / Specifications * SUPPLEMENT / 2002-ON RECON ES SERVICE INFORMATION Electric shift ES system / Valve clearance, check and adjustment / Cylinder head cover and rocker arms / Cylinder head and pushrods / Electric shift ES reduction gears / Electric shift ES system / Electronic control unit ECU / Electric shift ES control motor / Angle sensor / Gear position switch / Reverse shift switch / Brake light switches / Final drive / Center mud guard / Body panels / Specifications * COLOUR WIRING DIAGRAMS Clymer motorcycle & ATV repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild. |