Softcover - 314 pages - Honda CR250R - 500R Pro-Link 1981 - 1987 Clymer Owners Service & Repair Manual Covers the following Models: * CR250R (1981-1987) * CR450R (1981) * CR480R (1982-1983) * CR500R (1984-1987) Contents: * QUICK REFERENCE DATA * GENERAL INFORMATION Manual organization / Service hints / Torque specifications / Safety first / Special tips / Expendable supplies /Parts replacement / Serial numbers / Basic hand tools / Tune-up and troubleshooting tools / Mechanic's tips * TROUBLESHOOTING Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / 2-stroke pressure testing / Front suspension and steering / Brake problems * LUBRICATION, MAINTENANCE AND TUNE-UP Routine checks / Service maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Valve clearance / Air filter change / Fork oil change / Periodic maintenance / Tune-up / Specifications * LIQUID COOLED ENGINE Engine lubrication / Removal installation / Cylinder Head / Cylinder / Engine decarbonizing / Reed valve assembly / Piston, piston pin and piston rings / Right crankcase cover (1987 CR250R an CR500R) / Primary drive gear / Drive sprocket / Crankcase and crankshaft / Kickstarter / Break-in / Specifications * AIR-COOLED ENGINE Engine lubrication / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head / Cylinder / Engine decarbonizing / Reed valve assembly / Piston, piston pin and piston rings / Primary drive gear / Drive sprocket / Crankcase and crankshaft / Kickstarter / Break-in procedure / Specifications * CLUTCH AND TRANSMISSION Clutch / Clutch inspection / Clutch cable / External shift mechanism (1981-1983) / External shift mechanism (1984-on) / 5-speed transmission and internal shift mechanism (CR250R) / 4-speed transmission and internal shift mechanism (1981-1982 450-480 cc) / 5-speed transmission and internal shift mechanism (1983-on 480-500 cc) / Internal shift mechanism inspection / Specifications * FUEL AND EXHAUST SYSTEMS Carburetor operation / Carburetor service (1981-1984) / Carburetor service (1985-on) / Carburetor adjustments / Optional Honda carburetor components / Throttle cable / Fuel shutoff valve and filter / Fuel tank / Fuel tank repair / Fuel filter / Exhaust system / ATAC system (1984-1985 CR250R) / Governor shaft (1985 CR250R) / Governor shaft (1984 CR250R) / Rack and cam (1984-1985 CR250R) / HPP system (1986-on CR250R) / Specifications * ELECTRICAL SYSTEM Alternator / Alternator (outer rotor type) / Alternator (inner rotor type) / Ignition system / CDI unit / Pulse generator (1984-on) / Ignition coil / Ignition timing / Engine kill switch / Specifications * LIQUID COOLING SYSTEM Safety precautions / Cooling system check / Radiators / Water pump / Coolant hoses / Specifications * FRONT SUSPENSION AND STEERING Front wheel / Front hub (drum brake models) / Front hub (disc brake models) / Wheel balance / Wheel spokes / Tyre changing / Tyre repairs / Handlebar / Steering head / Front fork (1981-1985) / Front fork (1986-on) / Specifications * REAR SUSPENSION Rear wheel / Rear hub / Drive chain / Swing arm / Pro-Link system / Shock absorber / Pivot arm assembly / Sub-frame (1983-on) / Specifications * BRAKES Drum brakes / Hydraulic disc brakes / Front master cylinder / Rear master cylinder / Brake pad replacement / Front caliper / Rear caliper / Brake hose replacement / Brake disc / Bleeding the system / Brake cables / Rear brake pedal assembly / Specifications * WIRING DIAGRAMS |